Custom Crating Solutions for Heavy Equipment

Our project began with an in-depth consultation with our moving partner. They approached us with the task of creating custom crates and blocking scenarios to ensure the heater shafts’ safe handling and transport. These components, used in breaking down hydrocarbons into valuable olefins and aromatics, are pivotal in the petrochemical industry’s shift towards using electricity from renewable sources. The precision required in crating these items was paramount to prevent any distortion or corrosion during their journey.

Designing the Perfect Crate

Designing custom crates for the heater shafts involved several critical considerations. Each shaft, over 40 feet in length and weighing more than 5 tons, needed to be protected against any forces that might distort its shape or cause corrosion. Our team designed the crates with IPPC-certified, ISPM 15-compliant materials and included custom-fabricated wood saddles to secure the heater shafts.

Learn more about IPPC’s wood packaging material guidelines.

Navigating Challenges in Heavy Equipment Crating

The project was not without its challenges. The heater shafts were initially packed in substandard, non-IPPC-certified crates. Additionally, the plant space was limited, necessitating precise coordination between our team and the on-site rigging personnel. To overcome these obstacles, we fabricated the new crates off-site, ensuring they were ready for immediate use. This planning allowed us to unpack the shafts from their existing crates and transfer them into the new ones seamlessly.

Safety and Precision in Execution

Safety was a top priority throughout the crating process. Our team adhered to all OSHA requirements, wearing the necessary personal protective equipment (PPE) at all times. The heater shafts were carefully unpacked using an overhead gantry crane and transferred into the new custom crates, which featured strategically located access cutouts. These cutouts enabled the shafts to be safely hoisted directly from welded lifting lug points, ensuring they were securely positioned within the crates.

Ensuring Protection During Transport

Given the fragility and sensitivity of the heater shafts, additional protective measures were necessary. We fitted and sealed a vapor barrier bag around each shaft and included moisture-absorbent desiccant packets. These precautions protected the shafts from ocean salt air and humidity, ensuring they arrived in Germany without damage.

Conclusion

This project highlighted the critical importance of custom solutions in heavy equipment crating. By understanding the specific needs of the heater shafts and the challenges presented by the site conditions, we delivered a successful outcome. Our expertise in designing and executing custom crating solutions ensured the safe and secure transport of these essential components across international borders. With close coordination and meticulous planning, we completed the crating process within four days on-site, achieving our goal of zero damage during transport.

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